Purpose of testing holding: detecting tribotechnical properties of the separating coatings for cold forming designed by Modengy, LLC.


Detecting friction coefficient

Testing Method: ASTM G99

Equipment: SHD-01 friction machine


SHD-01 friction machine

Fig.1. SHD-01 friction machine


Testing conditions: ‘sphere-to-plane’ contact scheme, slide rate V=0.2 m/s, contact pressure P=1,810 MPa (PV=3.62·105 N/mm·s)


Table 1. Test results on detecting friction coefficients


Emulsion Name

Coefficient of static friction fп

Coefficient of sliding friction, average  fсс

Sample No.1

0,192

0,166

Sample No.2

0,118

0,097

Sample No.3

0,128

0,105

MODENGY 1020

0,087

0,074

Sample No.4

0,186

0,116

Foreign analogue

0,163

0,129

Sample No.5

0,118

0,084

Sample No.6

0,143

0,113

Sample No.7

0,148

0,112


Graphs of friction coefficient changing depending on the cycles number of the sphere indentor’s going along the lubricated surface

Fig.2. Graphs of friction coefficient changing depending on the cycles number of the sphere indentor’s going along the lubricated surface


Detecting antiwear and antiscuff properties

Testing Method: the Reichert method

Equipment: the Reichert friction machine


 The Reichert friction machine

Fig.3. the Reichert friction machin


Testing conditions: ‘roller-to-roller’ contact scheme, slide rate V=0.67 m/s, contact pressure for the first block step P1=1,354 MPa, (PV=9.07·105 N/mm·s), for the second block step P2=1,700 MPa, (PV=1.14·106 N/mm·s), for the third block step P3=1,944 MPa, (PV=1.30·106 N/mm·s) 


Table 2. Tests results on detecting antiwear and antescuff properties

Emulsion Name

Block step till jamming

PV criterion, Н/мм·с

Wear track length Lи, мм

 Sample No.1

2

1,14·106

6,7

 Sample No.2

2

1,14·106

5,5

Sample No.3

3

1,30·106

4,6

MODENGY 1020

3

1,30·106

4,7

 Sample No.4

2

1,14·106

8,3

Foreign analogue

2

1,14·106

6,7

 Sample No.5

2

1,14·106

7,3

 Sample No.6

3

1,30·106

4,1

 Sample No.7

3

1,30·106

5,2


Conclusions

On the basis of anti-friction, antiwear, and antiscuff properties for cold forming, it is recommended to use MODENGY 1020 separating coating.

In order to hold tribotechnical testing, address to the Modengy company, please!

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