Purpose of testing holding: detecting tribotechnical properties of the separating coatings for cold forming designed by Modengy, LLC.
Detecting friction coefficient
Testing Method: ASTM G99
Equipment: SHD-01 friction machine

Fig.1. SHD-01 friction machine
Testing conditions: ‘sphere-to-plane’ contact scheme, slide rate V=0.2 m/s, contact pressure P=1,810 MPa (PV=3.62·105 N/mm·s)
Table 1. Test results on detecting friction coefficients
|
Emulsion Name |
Coefficient of static friction fп |
Coefficient of sliding friction, average fсс |
|---|---|---|
|
Sample No.1 |
0,192 |
0,166 |
|
Sample No.2 |
0,118 |
0,097 |
|
Sample No.3
|
0,128 |
0,105 |
|
MODENGY 1020
|
0,087 |
0,074 |
|
Sample No.4 |
0,186 |
0,116 |
|
Foreign analogue |
0,163 |
0,129 |
|
Sample No.5 |
0,118 |
0,084 |
|
Sample No.6 |
0,143 |
0,113 |
|
Sample No.7 |
0,148 |
0,112 |

Fig.2. Graphs of friction coefficient changing depending on the cycles number of the sphere indentor’s going along the lubricated surface
Detecting antiwear and antiscuff properties
Testing Method: the Reichert method
Equipment: the Reichert friction machine

Fig.3. the Reichert friction machin
Testing conditions: ‘roller-to-roller’ contact scheme, slide rate V=0.67 m/s, contact pressure for the first block step P1=1,354 MPa, (PV=9.07·105 N/mm·s), for the second block step P2=1,700 MPa, (PV=1.14·106 N/mm·s), for the third block step P3=1,944 MPa, (PV=1.30·106 N/mm·s)
Table 2. Tests results on detecting antiwear and antescuff properties
|
Emulsion Name |
Block step till jamming |
PV criterion, Н/мм·с |
Wear track length Lи, мм |
|---|---|---|---|
|
Sample No.1 |
2 |
1,14·106 |
6,7 |
|
Sample No.2 |
2 |
1,14·106 |
5,5 |
|
Sample No.3 |
3 |
1,30·106 |
4,6 |
|
MODENGY 1020 |
3 |
1,30·106 |
4,7 |
|
Sample No.4 |
2 |
1,14·106 |
8,3 |
|
Foreign analogue |
2 |
1,14·106 |
6,7 |
|
Sample No.5 |
2 |
1,14·106 |
7,3 |
|
Sample No.6 |
3 |
1,30·106 |
4,1 |
|
Sample No.7 |
3 |
1,30·106 |
5,2 |
Conclusions
On the basis of anti-friction, antiwear, and antiscuff properties for cold forming, it is recommended to use MODENGY 1020 separating coating.
In order to hold tribotechnical testing, address to the Modengy company, please!
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