MODENGY 1003

200 G
600 G Can
4.5 KG Pail

Anti-friction solid-film coating based on molybdenum disulfide and graphite

It is used for splined joints of the equipment's driving shafts, for excavator pins and bushings, sliding guideways of the machine tools, ICE piston skirts


MODENGY 1003 in action

Before
After
Use of MODENGY 1003 coating enables to reduce prime cost of axial-piston pumps production.
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To provide aesthetic appearance for the parts, MODENGY 1003 and MODENGY 1009 solid-film coatings are used. MODENGY 1009 also protects the parts against corrosion extending their service lifetime. The coatings need no renewing for the entire operation period of the tyre studding devices.
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MODENGY 1003 anti-friction solid-film coating is used to reduce friction, wear, to prevent the slide bearing working surface damage in process of operating it.
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To reduce friction coefficient, MODENGY 1005 and MODENGY 1003 anti-friction solid-film coatings are applied onto the rod surfaces. Due to use of these coatings, reliability of the hydraulic distributor improves, their service lifetime extends, and lifetime lubrication of the unit is provided.
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To reduce friction in the wheel-to-bushing pair, and to provide long reliable operation of the trolley wheels, MODENGY 1003 and MODENGY 1014 anti-friction solid-film coatings are applied onto the bearings.
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To protect them from damaging, MODENGY 1003 anti-friction solid-film coating is applied onto the buttress threads of the gyratory crushers. It forms a steady lubricating separating layer that makes assembly and adjustment of the connections easier, excludes forming scuffing and galling.
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To extend service lifetime of the pistons, MODENGY 1003 and MODENGY 1007 anti-friction solid-film coatings are used. They reduce friction even at high loads onto the piston side surfaces while moving and changing its direction.
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To extend service lifetime of the engine, MODENGY 1003 anti-friction solid-film coating is applied onto the piston skirts. Its wear-resistant separating layer prevents forming scuffing at overheating and extreme loads, makes cold start of the engine easier, and reduces friction of the mated parts under conditions of so called 'oil starving'.
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Before
After
The units and mechanisms of the agricultural machinery are subjected to high loads in process of operating. Particularly, the bushing-axle friction pair often functions under conditions of lubricating fluid lack, and as a result, it gets worn fast, and requires replacement.   

To solve this issue MODENGY 1003 anti-friction solid-film coating is applied onto the internal surface of the bushing. It reduces friction and wear of the mated parts under conditions of oil starving, and thus extends service lifetime of the unit. 
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Before
After
MODENGY 1003 coating is an effective replacement for a slide bearing in car dampers. It is applied onto the internal surface of the rod guideways, and provides stably low friction coefficient of the moving parts. A resistant solid-film layer of the coating provides smooth going, and mechanism wear reduction. 
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Coatings create a wear resistant separating layer on the parts surfaces that prevents scuffing at overheating, increased loads, as well as at the engine start moments at temperatures below zero. 
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Additional expendable materials
and equipment

Advantages

  • Low friction coefficient
  • High load-carrying ability
  • Wide service temperature range
  • Workability in dusty environment
  • High adhesion
  • It is capable to cure at room temperature
  • It has properties of anti-emergency lubrication
  • Effective protection against fretting-corrosion
  • It speeds up parts assembly by robots
  • It prevents stick-slip motion
  • Long service life (dependent on the unit construction – durable lubrication)

Specifications

  • Colour: grey-black
  • Service temperatures range: -70 … +260 °С
  • Standard coating consumption: 100 g / m²
  • Cure temperature / time: +170 °C / 20 min or +20 °C / 720 min

It is used in the following typical units

Sliding bearings, sliding guideways, tooth gears, threaded connections, splined joints, and keyed connections, adjusting wedges, the other units with metal/metal friction pairs

Documents

Video

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