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Extend service lifetime of the equipment
of the offshore platforms
by using MODENGY coatings
Friction and wear
reduction
Corrosion
protection
The Modengy company has developed the friction and wear reduction technology by using MODENGY anti-friction solid-film coatings.
MODENGY coatings are applied onto the offshore platforms parts surfaces what provides efficient dry lubrication and corrosion protection.
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Examples of applications at offshore platforms
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Fastening parts for offshore oil platforms operate under conditions of temperature drops, high humidity, and exposure to aggressive environment.
MODENGY 1014 extends service lifetime of the oil-and-gas equipment studs, nuts, and bolts for as long as possible as well as provides them with protection against corrosion, stabilizes friction, makes mounting/ dismantling of the fasteners easier, excludes jamming and seizures to arise.
MODENGY 1014 extends service lifetime of the oil-and-gas equipment studs, nuts, and bolts for as long as possible as well as provides them with protection against corrosion, stabilizes friction, makes mounting/ dismantling of the fasteners easier, excludes jamming and seizures to arise.
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MODENGY 1014 coating protects the fastening fitting parts against corrosion, stabilizes friction, prevent thread galling at mounting and dismantling under conditions of temperature drops, and high humidity. Due to this, service lifetime and operation reliability of the equipment improve.
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To protect the bushings of the internal downhole equipment against negative external factors, MODENGY 1014 chemically resistant coating containing polytetrafluorethylene and molybdenum disulfide is used.
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The set of a layer of the primer, and MODENGY 1014 anti-friction solid-film coating has high anti-corrosive properties what has been proved by the accelerated tests in the salt mist chamber (corrosion protection for more than 1,000 hours according to ISO 9227 standard). Besides, the system of these products makes mounting and dismantling of the connections easier, prevents scuffing forming on the thread turns, it doesn’t damage at transportation, and after longterm operating.
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Applying MODENGY 1011 protective solid-film coating provides high level fastener quality.
This coating creates a wear resistant dry lubricating layer that protects against corrosion and aggressive media impact. The tightening factor gets stable, scuffing is prevented at screwing off, and mounting makes easier.
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Applying MODENGY 1014 coating onto the fastening parts makes the process of their mounting and dismantling easier, provides corrosion protection, prevents scuffing, and thread galling at multiple screwing and unscrewing of a connection. Due to this, service lifetime of the fastener extends, and reliability of operation of the pipeline fitting improves.
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MODENGY 1002 anti-friction solid-film coating extends service lifetime of pipe thread in absence of thread sealing paste, protects the parts against corrosion even while they are stored outdoors, prevents freezing-in of the protective cap under conditions the Far North.
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MODENGY 1005 coating is applied onto the threaded areas of the parts. It reduces friction, prevents scuffing and damages at multiple screwing and unscrewing the connections, protects against corrosion, and effects of the chemically aggressive medium.
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MODENGY 1014 protects the springs reliably against corrosion and chemically aggressive media impact, reduces friction in the contact points with the mating part. This coating is elastic, so it doesn’t destroy even at significant deformations.
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The coating reliably protects against corrosion and exposure to chemically aggressive environments, reduces friction in the contact points with the second part of the mating part.
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A typical issue at operating construction machinery is increased wear of the axes and slide bearing bushings. The conventional greases lose their properties fast under conditions of high contact pressures, shock loads, and dusty operation environment.
MODENGY 1005 creates a reliable long term layer on the parts, which stabilizes and reduces friction coefficient, eliminates scuffing, and functions as anti-emergency lubrication.
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The coating is not washed out by water, reliably protects bushings of the pump sliding bearings against premature wear, and significantly reduces losses for friction, even under the critical operation conditions in water
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Acids, alkalis, organic solvents, and other aggressive media pumping by the chemical pumps have a negative impact on the equipment parts state.
MODENGY 1014 enables to provide longterm protection for the pumps, creates a steady protective layer significantly extending their service life.
MODENGY 1014 enables to provide longterm protection for the pumps, creates a steady protective layer significantly extending their service life.
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The standard greases destruct at high temperatures and high speeds of the piston motion within the cylinder which leads to increased sealing wear, and to equipment failure.
MODENGY 1014 is applied onto the liner walls, which reduces friction force between them and the piston. The coating extends service life of the pneumatic cylinders even while operating under aggressive conditions, it is compatible with sealing materials, has excellent anti-corrosive properties, and high adhesion to metals.
MODENGY 1014 is applied onto the liner walls, which reduces friction force between them and the piston. The coating extends service life of the pneumatic cylinders even while operating under aggressive conditions, it is compatible with sealing materials, has excellent anti-corrosive properties, and high adhesion to metals.
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The fastening items to assemble equipment of the marine oil platforms mush have high corrosion resistance, and long service lifetime.
To provide the pointed features, MODENGY 1014 anti-friction solid-film coating is used.
To provide the pointed features, MODENGY 1014 anti-friction solid-film coating is used.
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MODENGY 1014 coating has high chemical resistance, and excellent anticorrosive properties, due to which it provides long and effective disk springs protection against getting damaged.
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The coating enables to extend spindle service lifetime and significantly reduce effort for shutter opening/shutting
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MODENGY 1005 creates a strong separating layer of solid lubricant on the mating surfaces of the worm gearboxes, which reduces wear, and increases the efficiency of the worm pair even at significant contact pressures, sliding speeds
, ultra-low or ultra-high temperatures.
, ultra-low or ultra-high temperatures.
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MODENGY 1005 is applied onto the rack mechanism elements that operate in sliding mode at very high loads. This coating reduces friction losses, protects the parts against corrosion, and significantly extends service life of the equipment.
It is successfully used at manufacturing pipeline valves and spare parts for them.
It is successfully used at manufacturing pipeline valves and spare parts for them.
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Use of MODENGY 1005 anti-friction solid-film coating on the lead screws of the pipeline valves enables to reduce and stabilize friction of the mating parts, protect them against corrosion, and extend service lifetime of the device.
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MODENGY 1005 and MODENGY 1005 coatings with molybdenum disulfide and PTFE effectively reduces friction and enables to decrease effort involved to open/close a globe valve
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MODENGY 1014 anti-friction solid-film coating is applied onto the surfaces of the shutting bushings of the oil-and-gas equipment contacting with the rubber seals.
This product based on polytetrafluorethylene and molybdenum disulfide prevents polymer elements from sticking to the metal parts.
This product based on polytetrafluorethylene and molybdenum disulfide prevents polymer elements from sticking to the metal parts.
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Protecting fastening items against corrosion under conditions of marine climate, making mounting easy, stabilizing screwing coefficient enable to improve reliability of equipment running.
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To extend service lifetime of the pump-compressor pipe clutches, MODENGY 1014 anti-friction solid-film coating is used. Due to its properties, it provides effective protection against corrosion and scuffing, prevents thread galling, makes mounting and dismantling of the connections easier.
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For the purpose of extending service lifetime of the springs under conditions of contact with aggressive media, MODENGY 1014 chemically resistant coating is used. It isolates springs surface from impact of the destroying substances, and provides long trouble-free operation of the equipment.
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The water protection supports of the oil pumping equipment operate at high loads and high speeds. Anti-friction materials and oils that are conventionally used in the sliding thrust bearings are not capable to protect the parts against intensive wear under such conditions.
MODENGY 1007 forms a separating layer that reduces and stabilizes friction even in case of so called ‘oil starvation’. After this coating has been used, the service temperature of the well pump sliding bearings reduces, while their service lifetime extends by several times.
MODENGY 1007 forms a separating layer that reduces and stabilizes friction even in case of so called ‘oil starvation’. After this coating has been used, the service temperature of the well pump sliding bearings reduces, while their service lifetime extends by several times.
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MODENGY 1014 anti-friction solid-film coating is applied onto the fastening parts for oil-and-gas equipment. It has high chemical resistance, and anti-corrosive properties.
In addition, MODENGY 1014 reduces friction in thread, prevents jamming, and scuffing forming, makes mounting of the connections easier, and extends their service lifetime.
In addition, MODENGY 1014 reduces friction in thread, prevents jamming, and scuffing forming, makes mounting of the connections easier, and extends their service lifetime.
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When MODENGY 1005 is applied onto the threaded parts of the pump-and-compressor pipe couplings it extends their service lifetime, prevents corrosion developing, and protects against aggressive environment impact.
Unlike the greases, the coating is not squeezed out of the contact areas, and doesn’t pollute the nature environment.
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The regulating valve is an important element of the pipeline fittings. It serves to regulate the flows of various media at the enterprises of oil and gas complex. It is necessary to provide reliable and failure proof operation of the unit while transporting oil products.
For this purpose MODENGY 1014 coating is applied onto the valve elements. Due to anti-scuffing properties, it prevents galling of the threaded connections, and protects the parts against impact of aggressive media and corrosion due to its chemical resistance.
For this purpose MODENGY 1014 coating is applied onto the valve elements. Due to anti-scuffing properties, it prevents galling of the threaded connections, and protects the parts against impact of aggressive media and corrosion due to its chemical resistance.
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MODENGY 1006 and MODENGY 1014 increases tightness of the hydro-cylinders by forming a separating layer resistant to hydraulic oils. These coatings prevents stick-slip motion, reduces the friction losses as much as possible, and significantly extends service life of the equipment.
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MODENGY 1014 coating is used to protect the fastening parts operating under extreme conditions including deep vacuum.
It stabilizes friction coefficient, and prevents thread scoring while it neither evaporates nor affects the created vacuum. Due to these properties, the product is used for the threaded connections of the test equipment as well as in the control systems at the nuclear power stations.
It stabilizes friction coefficient, and prevents thread scoring while it neither evaporates nor affects the created vacuum. Due to these properties, the product is used for the threaded connections of the test equipment as well as in the control systems at the nuclear power stations.
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The wear resistant coating protects the liners against corrosion, and aggressive media impact, friction coefficient significantly reduces in the liner-rod pair, and service lifetime of the cylinders extends.
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A coatings system consisting of MODENGY 1005 and MODENGY 1014 is applied onto the preventor ram holders. The complex of these products protects the parts against impact of the aggressive media and corrosion, improves going smoothness, and provides reliable response of the equipment even after long downtime.
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Jamming and scuffing often occur on the threaded connections while mounting couplings, casing pipes, and pump-and-compression pipes for oil wells.
After just one application, MODENGY 1002 provides stable friction coefficient, prevents abrasive particles sticking, protects against corrosion for the numerous thread screwing/unscrewing cycles, and eliminates jamming and scuffing.
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After just one application, MODENGY 1002 provides stable friction coefficient, prevents abrasive particles sticking, protects against corrosion for the numerous thread screwing/unscrewing cycles, and eliminates jamming and scuffing.
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To reduce friction, and to protect the elements against corrosion, MODENGY 1005 and MODENGY 1066 anti-friction solid-film coatings are used. They have high load-carrying capacity, wear resistance, operability in dusty environments, and long service lifetime.
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Improving quality and reliability of the fasteners is an important task for the oil-and-gas, automotive, chemical as well as a number of other industries.
MODENGY 1014 based on the polytetrafluoroethylene (PTFE) and molybdenum disulfide, protects the fasteners parts against corrosion for a long while, stabilizes friction, prevents thread galling, scuffing and jamming, makes mounting/ dismantling connections easier.
MODENGY 1014 based on the polytetrafluoroethylene (PTFE) and molybdenum disulfide, protects the fasteners parts against corrosion for a long while, stabilizes friction, prevents thread galling, scuffing and jamming, makes mounting/ dismantling connections easier.
What tasks do MODENGY coatings solve?
1
Protecting threaded fasteners against corrosion
even at multiple mounting/dismantling
2
Reliable pipeline valves operating
3
Preventing asphalt-tar-paraffin deposits
4
Extending service lifetime of the bearings
and slide guideways of the load-lifting mechanisms
5
Improving corrosion resistance of the equipment parts
6
Reducing friction losses in the driving devices
7
Stable screwing coefficient of the threaded connections
8
Protecting preventers against exposure to chemically aggressive media
9
Making parts mounting and dismantling easier
10
Reliable actuating of the security systems
after a long-term downtime
11
Preventing scuffing, and extending service life of the threads
of the casing pipes and pump-compressor pipes
12
Extending service lifetime of the down-hole equipment threads
Video
MODENGY dry anti-friction coatings for threaded connections of the intrawell equipment
The Modengy company takes part in The PIPES-2018 Scientific-Practical Conference
The Modengy company at the Neftegaz-2021 Exhibition
sistema-pokrytiy-modengy-dlya-zashchity-flantsevogo-krepezha-morskikh-platform
Instructions on applying MODENGY 1014 anti-friction coating
PTFE-based MODENGY anti-friction coatings for fasteners
Modengy 1005 coating on the rack gearing of the pipeline fittings
MODENGY 1005 on the shut-off-and-control valve rods
MODENGY coating on the fasteners
MODENGY 1014 on the pump seals
MODENGY coatings for oil-free screw compressors
MODENGY 1007 on the sliding bearing
MODENGY 1007 на подшипнике насоса
MODENGY 1007 on the screw compressor rotor
MODENGY Coatings Advantages
Low friction coefficient (from 0.03)
Wide service temperatures range
Corrosion protection for up to 1000 hours (according to results of accelerated test in salt mist)
Resistance towards acids, alkalis, organic solvents, and other chemical substances
Operability in vacuum and under conditions of radiation
Small layer thickness (25±5 µm) that virtually doesn’t change initial part dimensions
High antiscuffing properties, and load-carrying capacity up to 2,500 MPa
Non-toxicity
Effectiveness at operating in dusty environments
Providing long-term lubrication
No need in mechanical treatment
Making process of parts assembly
by robots faster
Purchase and apply the coating by your own.
Use the service on applying the coating