Protection of end-soldering elements of packaging equipment

Protection of end-soldering elements of packaging equipment

by using MODENGY anti-adhesive and separating coatings

Sticking
prevention

Protection against
carbon deposits

Request information
Operate as long and efficiently as possible
They withstand high temperatures up to +350 °С
They are not destructed by detergents and chemicals
They are hold strongly on the surface of the end-soldering elements
They are easy to apply

Examples of our works performed

Before
After

One of the main issues of operating the end-soldering elements of packaging equipment is polymer film sticking because of high temperature impact.

As a solution, MODENGY 1014 coating having anti-adhesive and antisticking properties is used. Single application of this product results in providing longterm protection for the end-soldering elements against film sticking and forming carbon deposits. Due to this, number of defective items reduces, and unscheduled stops of the packaging line to clean the equipment from the film residues are eliminated.

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After
MODENGY 1007 anti-adhesive coating creates a steady separating layer on the knives to pack products into packs that protects parts from polyethylene sticking, and carbon deposits forming in process of cutting and seams welding.
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Before
After

MODENGY 1007 prevents sticking plastic bags and film onto the end-soldering knives of the packaging equipment. Single applying of the product provides failure-free operation of the knives for a long while.

MODENGY 1007 non-sticking and anti-adhesive coating is resistant to washing with aggressive substances and alarm overheatings of the packaging line elements.

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After
MODENGY 1007 anti-adhesive coating applied onto the knife work surface prevents the melted film from sticking in process of forming the seams.
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MODENGY 1007 and MODENGY 1014 have excellent separating, anti-adhesive, and anti-sticking properties. They create a smooth steady layer on the edge-soldering jaws that polymer material doesn’t stick to.
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MODENGY 1007 coating provides trouble-free operating of the edge-soldering equipment, due to creating an anti-adhesive separating layer on the knives. The polyvinyl chloride film has no coherence with the coating, due to what its sticking is excluded.
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After
To avoid packaging material sticking onto the heated surfaces of the end-soldering elements, MODENGY 1007 anti-adhesive coating is used. It keeps its operability at high temperatures (up to +350 °C), and needs no renewing.
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To cut film the edge-soldering units are equipped with knives. In process of operating the film sticks to them making following operating of the processing line harder. To solve this issue, MODENGY 1007 and MODENGY 1014 coatings having high anti-adhesive properties are applied onto the knives surface. 
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After
Steel jaws performing soldering of the laminated tubes function at heating up to +190 °С. In order to prevent melted material from sticking in process of forming a seam, MODENGY 1007 and MODENGY 1014 anti-adhesive coatings are applied onto working surface of the soldering elements.
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After
To improve quality of weld seams on the polymer package, MODENGY 1007 anti-adhesive coating is used. It is applied onto the work surfaces of the soldering jaws contacting with the package to prevent melt polymer material from sticking, to reduce amount of defective items, and to extend service lifetime of the accessory.
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After
MODENGY 1007 anti-adhesive coating is applied onto the edge-soldering elements of the packaging equipment to prevent polymer material from sticking to the working surfaces of the parts, and from forming carbon deposits. This product has long service lifetime, and operate great at high temperatures up to +350 °С.
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After
Product package quality depends on equipment state, and the materials used for its maintenance.

MODENGY 1066 is applied onto the guideways (collars) of the filling-and-packaging machines. As a result, friction reduces greatly, and sliding of the packaging film moving along the collar improves.
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After
Applying MODENGY 1007 anti-adhesive coating helps prevent polymer material sticking to the soldering jaws, and carbon deposits forming. The strong layer of the coating retain its operability at high temperatures (up to +350 °С), and requires no refreshing for the entire service term of the equipment.
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MODENGY PTFE-A20 based on polytetrafluorethylene (PTFE) provides a smooth bottles sliding along the table top preventing them against falling. Use of this coating enables to reduce defective items quantity at the packaging line.
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This coating effectively operates at heating up to +350 °С, excludes direct contact between the materials to be weld together, and the edge-soldering elements preventing sticking-on and forming carbon deposits. Besides, MODENGY 1007 is resistant to washing off, and gives the edge-soldering devices aesthetic appearance.
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MODENGY PTFE-A20 coating applied onto the restrictors, table tops, and other parts of the packaging devices provides smooth containers moving, and doesn’t dirty the finished products.
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MODENGY 1007 anti-adhesive coating forms a smooth separating layer on the surface of the edge-soldering plates which melted packaging material doesn’t stick to. It has long service term, and needs no refreshment for the hundreds operation cycles of the equipment.
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Package producers do their best to not just make their products of good quality but also attractive in aesthetic way. Use of MODENGY 1007 on the pickers for capturing and transporting the bottles made of LPPE (low pressure polyethylene) contributes to providing these characteristics. 

This coating prevents LPPE-containers sticking at the moments of taking them off the hot elements of the processing line, and moving forward along it.
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MODENGY 1007 anti-adhesive coating is used as a separating compound which prevents polymer sticking to the end-soldering elements, and reduces wear of equipment.  
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MODENGY 1007 coating is used to prevent film sticking, and to improve packaging quality. It has anti-sticking and anti-adhesive properties, and due to them service lifetime of the elements extends while quantity of the defective items reduces much as possible.
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MODENGY 1007 coating is applied onto the operational surfaces of the cups edge-solderers to prevent melted packaging material from sticking. It has excellent anti-adhesive and anti-sticking properties, high heat resistance (up to +350 °С), resistance to washing-off, and to mechanical damages.
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After
Soldering equipment operates at high temperatures, which leads to the packing material sticking onto the surfaces.

MODENGY 1007 and MODENGY 1010 are applied onto the matrixes.The coatings operate as non-stick material, effectively solving the issue of film sticking to the soldering elements. This reduces volume of defective items while packaging as maximum as possible, and extends service lifetime of the equipment.
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To provide proper operation of the edge-solderers, MODENGY 1014 separating coating is used. It excludes contact between the heated film and the metal surfaces, and thus solves the issue of film sticking, and carbon deposits forming. 
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In order to prevent the heated packaging material from sticking to the tools, MODENGY 1007, and MODENGY 1014 coatings with high anti-adhesive properties are used.
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MODENGY 1007 anti-adhesive coating forms a separating layer on the edge-solderers which the film doesn’t stick to. Due to this, trouble-free operating of the packaging line without necessity in cleaning the equipment from the stuck residues of the polymers is provided. 
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To protect the edge-soldering devices against the sticking and burning film, MODENGY 1007 anti-adhesive coating is used. It has high heat-resistance (up to +350 °С), and requires no renewing over a long period.
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MODENGY 1007 on the edge-soldering knives of the machines to produce plastic bags eliminates the issue of polymer sticking onto the operational surface of the tools.
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In order to optimize the process of packaging, MODENGY 1007 coating that his high anti-sticking and anti-adhesive properties, and operates at up to350 С is applied onto the end-soldering devices. Single applying of the product is enough to provide equipment long-term operating in regular mode.
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After
To optimize the process of packaging, MODENGY 1007 anti-adhesive coating operating at +350 °С is applied onto the edge-soldering knives. Due to this, polymer material sticking is excluded, and service lifetime of the accessories is extended.
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After

Soldering irons are used to solder containers with food into polyethylene film. Because of film sticking to the operating surface of the iron, and carbon deposit forming, wholeness of the package might be broken.

MODENGY 1007 coating solves these problems forming a dry anti-adhesive layer on the soldering element surface which excludes polymer sticking onto the iron operational surface.

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Troubles at operating packaging equipment

Film and its melted remnants sticking to the end-soldering elements
Film poor sliding and crumpling on the packaging sleeve-forming collars
Wear of the factory Teflon coating
Protective coating peeling and destructing at overheating of the end-soldering elements
Frequent equipment halts to lubricate and clean off carbon deposits
ALL THIS CAUSES WORSE PACKAGE QUALITY,
AND DEFECTIVE ITEMS AMOUNT GROWTH

Videos

MODENGY 1007

Coating based on new polyamide-imide polymer
It has high anti-corrosive properties
Non-toxic
Single application of the coating is enough for trouble-free long term operating of the equipment
It forms an anti-sticking separating layer on the surface
It is resistant to aggressive detergents and chemicals that might be used to clean the end-soldering elements
It restrain its properties at up to +350 °С – it is resistant to unplanned overheats of the end-soldering elements

MODENGY PTFE-A20

Anti-friction solid-film coating based on polytetrafluorethylene (PTFE)
Non-toxic
It has high anti-corrosive properties
It cures fast at room temperature
It prevents film sticking and improves its sliding
This translucent coating doesn’t spoil parts appearance
It is easy to apply by spraying out of an aerosol can
It is operable up to +130 °С

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