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Preventing polymers from sticking
by using MODENGY
anti-adhesive and anti-sticking coatings
Preventing polymers from sticking
By using MODENGY anti-adhesive and anti-sticking coatings
Separating
coating
Preventing
carbon diposits
MODENGY Coatings
They prevent polymer raw material from sticking onto the accessories
They have long
operation life
operation life
They are resistant to mechanical impact, aggressive media, and cleaning solutions
They minimize risk of unscheduled repairs and stop of the equipment
They reduce energy consumption
They improve products quality, and cut down number of defective items
Coating thickness is just 20 to 25 µm what doesn’t make heat exchange any worse
Wide service temperature range
-75 °С to +350 °С
-75 °С to +350 °С
Examples of our works performed
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After
MODENGY 1007 anti-adhesive coating is applied onto work surfaces of the edge-soldering rollers, and create a separative layer preventing polypropylene material from sticking. It has high heat resistance (+350 °С), and requires no renewing.
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After
MODENGY 1007 and MODENGY 1014 anti-adhesive coatings form a strong anti-adhesive layer on the operating surfaces of the screws which hinders melted material to stick to the parts. Due to this, quality of the finished products improves, passing ability of the line grows, and service lifetime of the screws extends.
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After
MODENGY 1007 is applied onto guillotine knives at the enterprises on window profile production. The coating creates a smooth anti-adhesive layer on the treated surfaces that prevents sticking PVC.
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After
MODENGY 1007 coating is applied onto the molds for polymer packages production, operating at temperature up to +350 °C. The anti-sticking separating layer of the material prevents carbon deposits and melted substance sticking onto the accessories what minimizes quantity of defective goods, and makes removing ready items out of the molds easier.
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After
In order to prevent the glue from sticking and burning to the glue pan edges, to make cleaning and maintaining it easier, MODENGY 1007 coating with high anti-adhesive properties is used.
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After
MODENGY 1007 anti-adhesive coating forms a resistant separating layer on the moulds which prevents rubber sticking to the metal surfaces. Due to this, taking the items out of the moulds gets easier, and amount of defective goods decreases.
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After
MODENGY 1007 coating having high separating and anti-sticking properties prevents direct contact, and film sticking onto the slabs surface without breaking heat exchange between the surfaces.
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After
MODENGY 1007 anti-adhesion coating is applied onto the screws, and prevent melted polymer from sticking onto them. Due to this, it is provided stable operating of the extrusion line without disassembling for a long while.
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After
Production quality of polymer items depends on the state of the knife unit contact surfaces.
Due to their great anti-adhesive properties, MODENGY 1007 and MODENGY 1014 prevent sticking polymer melt onto the extruder’s parts. As a result, quality of the releasing goods increases, while any unexpected line downtimes for unscheduled repair are excluded.
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After
To prevent polymer sticking MODENGY 1007 anti-adhesive coating is applied onto the saw blades surface. Single application of the product is enough to provide long trouble-free operating of the production line.
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After
MODENGY 1014 forms an anti-adhesive wear-resistant protective layer on these segments that provides continuous operation of the automated lines on producing automobile tires. This coating improves equipment productivity, and prevents rubber sticking to the elements.
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After
MODENGY 1009 and MODENGY 1014 coatings having anti-adhesive properties help prevent paste sticking to the operating surface of the moulds, decrease number of defective items in process of their production, extend service lifetime of the equipment.
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After
In order to prevent the melted polymer material from sticking to the cutting-off knives, MODENGY 1007 anti-adhesive coating is used. Due to this, process of defects removing gets optimized, and a number of defected products reduces.
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After
MODENGY 1007 coating based on graphite operates at up to +350 °С. It forms a steady separating layer on the soldering elements that needs no refreshing during the entire service term of the equipment. Due to this, it gets possible to increase productivity of the works on producing files, and to improve quality of the finished products.
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After
MODENGY 1010 coating based on polytetrafluorethylene solve the issue of silicone sticking to the moulds. It forms a glossy separating layer making the process of taking the finished items out of the moulds easier.
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After
Sliding guideways, and press-form pushers operate at significant loads and high temperatures. At the same time, scuffing and seizures form in the metal-to-metal friction pairs which makes negative impact to the production process.
MODENGY 1005 creates a separating layer on the surfaces which prevents damaging parts, and extends their service life. As a result, press-forms downtime reduces while the outlet goods gains stable high quality.
MODENGY 1005 creates a separating layer on the surfaces which prevents damaging parts, and extends their service life. As a result, press-forms downtime reduces while the outlet goods gains stable high quality.
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After
MODENGY 1007 forms non-stick and anti-adhesive separating layer due to which molds productivity grows. The coating provides continuous operating of the equipment, and eliminates time costs for its cleaning from the carbon deposits.
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After
In order to prevent polymer from sticking to the tool, MODENGY 1007 anti-adhesive coating is used. It operates within temperature range of -50 С to +350 С, and provides a resistant anti-sticking coating that prevents sticking.
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After
MODENGY 1007 is applied onto the end-soldering elements of the equipment for producing windows and door structures made of PVC. This coating creates a smooth anti-adhesive layer on the surfaces to be treated that prevents polymer sticking.
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MODENGY 1007 anti-adhesive coating is used to prevent polypropylene preforms sticking to the moulds. This coating operated at -50 °С to +350 °С, and creates a resistant anti-sticking layer. Due to this, time costs for stopping and cleaning the equipment are excluded, continuous operating is provided, and productivity of the production line increases.
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After
MODENGY 1014 anti-adhesive coating is applied onto the shape-forming surface of the mould for rubber goods production. Due to this, the issue of heated rubber sticking to the mould and its core in process of moulding is solved, carbon deposits forming is prevented, and service lifetime of the equipment is extended.
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After
MODENGY 1007 anti-adhesive coating enables to refuse using silicone, and thus, to reduce prime price of the items and cut down time costs for equipment downtimes. A layer of the product prevents polymer sticking to the parts excluding necessity to clean them.
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After
In process of making the items of isoprene rubber, this material is sticking to the shape-forming mould surface, and as a result, carbon deposits forms, quality of the products get worse, and service lifetime of the accessories gets shorter.
To solve these issues MODENGY 1007 anti-adhesive coating is used. It prevents raw rubber sticking, and carbon deposits forming in the moulds sockets. Single applying of the product is enough to provide stable operating of the equipment for the entire period of its operating.
To solve these issues MODENGY 1007 anti-adhesive coating is used. It prevents raw rubber sticking, and carbon deposits forming in the moulds sockets. Single applying of the product is enough to provide stable operating of the equipment for the entire period of its operating.
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After
MODENGY 1007 anti-adhesive and non-stick coating protects the parts of the extrusion head against polymers sticking onto them for a long while, and decreases percentage of the defective items. Due to its chemical composition, it operates within a wide temperature range up to +350 °С, which makes it possible to withstand tool overheating. High wear resistance of the coating allows it holds on the part surface for a long while even at continuous operating of the production line.
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After
MODENGY 1007 anti-adhesive coating forms a separating anti-sticking layer on the operating element that effectively prevents polymer sticking onto the equipment. This product operates at heating up to +350 °C, and requires no renewing.
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After
MODENGY 1006 coating is successfully used on the calibrators' plates of the machine tools on producing honeycomb polycarbonate. A thin layer of this coating improves sliding of the sheets of the items along the plates preventing them from stick-slip motion.
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After
MODENGY 1007 anti-adhesive coating on the parts of the packaging machines serves as a barrier layer excluding direct contact between the knives and the melted polymer material. Due to this, package sticking-on and burning are prevented, work productivity of the equipment increased.
Videos
MODENGY 1007 coating on the molds for making shoe soles
MODENGY 1007 coating on the extrusion head
MODENGY 1007 coating on the molds for shoes production
MODENGY 1007 and MODENGY 1014 coating on the knife unit elements of the extrusion line
MODENGY coatings on the drum segments and molds of the automobile tires production line
MODENGY coatings on the molds
MODENGY 1007 coating on the tool for soldering polyethylene pipes jacket
MODENGY 1007 coating on the extruder screws
MODENGY coatings on the moulds for mechanical rubber items production
MODENGY 1007. Instructions on applying anti-friction coating
MODENGY PTFE-A20. Instructions on applying the solid-film coating
Troubles at operating the equipment
for producing items of polymers
Polymer sticking onto the extruder’s parts
Poor separating the items out of the moulds
Worsening of matrices and calibrators throughput
Growing number of the defective item cases
Damaging of moulds and dies contact surface
Increasing consumption of electrical energy for recycling
Heat exchange failure on contact surfaces
Increased carbon deposits forming on the moulding accessories
Purchase and apply a coating by your own.
Use the service on applying a coating