MODENGY company has developed a unique technology which is creating a special reducing friction solid micro-layer on the surface of a part - these anti-friction coatings successfully operate under conditions of radiation, vacuum, extreme temperatures, and corrosive media.
MODENGY technology significantly reduces costs of your equipment production and maintenance improving its operational reliability at the same time!
A pad is a working element of a thrust plain bearing. It accepts rotor axial load when a thrust plate is sliding along its surface.
MODENGY 1007 coating is applied onto the pad surfaces to reduce friction and wear at the moments of starting and stopping providing high service lifetime of the bearings while running in both oil and water environments.
Mandrel is a work member of a labeller: it is what a thermocontractable sleeve is sliding along while being put on a bottle. The line is functioning virtually non-stop, that is why it is important to provide protection for the label against jamming and wrinkling as a result of rubbing the plastic label sleeves against metal.
MODENGY 1026 coating effectively reduces friction, and decreases resistance when the thermo-sleeve is moving along all the surfaces of the mandrel. Applying of this 'cold curing' coating is easily built in into the line maintenance regulation, no additional downtime of the equipment is required.
The MODENGY 1044 coating is used to ensure reliable performance of stainless steel joints in compressor units.
The material's separating layer prevents thread galling and enables easy assembly and disassembly of joints, even under continuous heating conditions.
In packaging equipment, edge-soldering wheels form pressure-tight longitudinal seam while the knife cuts the film into individual packages. Because of constant heating and interacting with the polymer material, stickings and carbon deposits appear on the parts surfaces.
To protect the wheels and the knife, MODENGY 1007 coating is used. It reduces melted polymer adhesion to metal, helps keep the work surfaces clean, and extend intervals between equipment maintenances.
The drill-pipe subs are used at constructing and repairing oil and gas wells to connect the drill string elements of different thread types. Reliability of the equipment, safety of works, and drilling tool maintenance costs depend directly on the threaded connections state.
In process of operating, thread is subjected to impact of high contact loads, vibrations, abrasive pollution, and aggressive external factors. This causes wear of the functional surfaces, increase of the risk of jamming, and decrease of service lifetime of the parts.
In order to increase durability of the external thread, MODENGY 1044 anti-friction solid-film coating is applied onto the drill-pipe sub. It forms a protective layer with low friction coefficient on the surface that reduces probability of thread damage during mounting and dismantling of the connections.
An additional advantage of the coating is high corrosion resistance that provides protection for the parts at operating under complex operational conditions of the drilling equipment.
At packing the products on the automated packaging lines of the food productions that operate in high-temperature modes, the edge-soldering jaws for vertical and horizontal soldering are subjected to constant contact with the heated polymer package.
In process of forming the bags, the melted film is sticking on the work surfaces of the edge-soldering elements what causes seams tightness defects, and operators have to stop the belt line to clean the metal manually.
In order to eliminate polymer sticking-on, a food grade anti-adhesive coating that has expressed separating properties is applied onto the edge-soldering machines. A layer of the coating completely prevents the melt from sticking-on, stabilizes the packaging process, and excludes equipment downtimes.
The edge-soldering jaws to pack wet wipes form a transverse seam on a polymer package, and operate under conditions of continuous heating. In process of edge-soldering, melted material is sticking onto the jaws work area surfaces which causes carbon deposits forming, worsening seam quality, and need in periodic cleaning of the equipment.
In order to prevent polymer from sticking-on, MODENGY 1007 anti-adhesive coating is applied onto the edge-soldering jaws. It forms a steady separating layer on the surfaces that prevents carbon deposits from forming and retaining its operability at up to +350 °С. The application of the coating contributes to stable operating of a packaging line, increasing package quality, and reducing downtimes of the equipment.
The presented pistons are used in aircraft piston engines of light aircrafts, and operate under conditions of high temperatures, significant mechanical loads, cold starting, and possible short-term modes of poor lubrication. Such factors lead to increased friction, and risk of forming scuffing on the mating surfaces.
For the purpose of improving reliability and extending service lifetime of the parts, MODENGY 1003 anti-friction solid-film coating is applied onto the piston skirts. It reduces friction in the most heavy-loaded modes, provides additional protection at cold starting and oil starvation, contributes to decreasing wear and to extending service term of the piston group.
The MODENGY 1031 friction coating applied to the washers provides reliable protection of bolt sets against spontaneous loosening.
The coating ensures high and stable friction coefficient values, enabling the washer surface to better resist relative rotation of the nut and displacement of the contact pair. As a result, the assembly demonstrates increased resistance to spontaneous loosening under the effects of vibration, impact loads, and temperature fluctuations.
In process of packing toothbrushes, the production line working elements are in contact with polymer film at increased temperatures. Over time, it sticks onto their surfaces which causes forming carbon deposits. They gradually accumulate making the workflow more difficult and requiring regular cleaning.
In order to prevent packaging film from sticking, MODENGY 1007 solid-film coating is applied onto surfaces of the end soldering plates and knives. It forms an anti-adhesive layer resistant to high temperatures. The coating has separating and anti-sticking properties preventing the film from sticking to metal.
As a result, carbon deposits forming reduces, cleaning frequency decreases, and stable operating of the packaging line is provided.
Preventers are the equipment that blocks flows from a well and prevents emergency blowouts of oil and gas. Drilling safety and flow control directly depend on their proper operating.
There are important parts in this unit: a rod and a gasket ring. The rog drives the flow shut-off mechanism while the ring provides tightness of the connection between the flanges.
The problem is that they operate in aggressive environment: high pressure, chemicals impact, continuous friction. Under such conditions, their surfaces wear fast provoking risk of jamming and loss of tightness which can lead to equipment failure.
To solve this issue, MODENGY 1014 coating is used. It reduces friction and protects the parts against wear and aggressive media impact, and due to this their service lifetime extends, and stability of equipment operation increases.
Food grade approved anti-adhesive coating is used on working surfaces of the parts that are used in tobacco production at forming and wrapping the paper elements. It effectively prevents glue compounds and paper dust from sticking-on, and thus, provides the material stable sliding, and the unit trouble-free operating.
The coating has high wear resistance, resistance to abrasion and to regular mechanical cleaning, it also retains its properties while being exposed to elevated temperatures and process media.
Additionally, it leaves no traces on the treated material and protects the working surface of the parts against premature wear which contributes to increasing stability of the process, and to expending service lifetime of the equipment.
At long operating of the edge-soldering machines, the packaging film regularly sticks onto functional surfaces. This causes defective items, downtimes of the equipment, and need in frequent manual cleaning.
Sticking-on gets especially intensive at high temperatures, increased humidity, and dusty production environment.
To solve this issue, MODENGY 1007 coating is applied onto the functional surfaces of the edge-soldering machines. It forms a steady anti-adhesive layer that prevents packaging film from sticking even under conditions of intensive operating.
As a result, the equipment functions invariably, without package sticking-on and unscheduled stops for cleaning.
In the robotized complexes on collecting hard zinc that is forming in the hot-dip galvanization bath, the metal dippers are used. They are in contact with melted zinc dross in process of operating.
Under conditions of high temperatures, dense sticking deposits are forming on their working surfaces that make cleaning difficult, and extending equipment maintaining time.
To solve this issue, MODENGY 1054 anti-adhesive high-temperature coating is applied onto the working surfaces of the dippers. It forms a thin protective layer having high separating properties due to what hot dross does not stick to metal.
Application of MODENGY 1054 coating enables to make cleaning the dippers easier, to reduce mechanical impact to their surfaces, and to provide stable and efficient operation of the hot-dip galvanization lines.
MODENGY 1107 was used at repairing a set of truck pistons. It was applied onto the piston skirts by the method of spraying to reduce wearing at the ‘oil starving’ moments, ‘cold’ starting up, to protect against scuffing.
This coating was designed taking into account constantly increasing loads on the pistons in the modern engines. It fits perfectly both for applying by the method of screen printing at the plant at manufacturing pistons, and to restore worn coating at repairing.
MODENGY 1021 coating provides ‘invisible’ protection for fastening items changing the approach towards connections assembly in industry and construction.
MODENGY 1021 provides optimal friction coefficient while assembling threaded connections what eliminates the need in applying greases, it has high anti-scoring and anticorrosive properties.
This coating is integrated into the surficial layer of the part on the level of microgeometry, due to its capillary and penetrative properties. Applying the product is carried out by the simple method of dipping.
The parts in the oil-and-gas equipment operate under heavy load, at elevated temperatures, and within aggressive media. These factors lead to a loss of efficiency factor, accelerated wear, and risk of unscheduled repair.
For the purpose of extending service lifetime and increasing efficiency of the pinions, MODENGY 1014 coating designed on basis of molybdenum disulfide and PTFE is applied.
This coating forms a durable dry lubricating layer that provides a stable and low friction coefficient, and is capable to operate at high contact pressures.
Due to applying MODENGY 1014, the pinions of the oil-and-gas equipment gain an additional protection from severe operational conditions which directly increase reliability and operational efficiency of the entire unit.
At producing self-adhesive labels, the polymer film with an adhesive layer is getting onto the metal shafts. Being exposed to pressure and temperature, the adhesive base partially passes onto the shaft surfaces.
This leads to forming pickups and contaminations on the shafts, quality of printing and cutting gets worse, downtimes of equipment because of need in regular cleaning increase.
To eliminate this issue of sticking, MODENGY 1007 solid-film lubricating coating is applied onto the shaft surfaces. It forms steady, wear-resistant layer with low friction coefficient and excellent separating properties.
After applying the coating, the parts gain smooth surface resistant towards sticking-on providing stable quality of the finished labels at long-term equipment operating.
We are experts in the field of anti-friction coatings development, production and applying.
We have realized several dozens of large-scale projects in different industries such as oil-and-gas, energy, metallurgy, transport, aviation and aerospace.
We are trusted and invited to take part in branch scientific-practical conferences and technical seminars.
